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The method of casting a liquid metal into a casting cavity suitable for the shape of a part and then cooling and solidifying it to obtain a part or blank is called casting. The casting process is called casting.
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The method of casting a liquid metal into a casting cavity suitable for the shape of a part and then cooling and solidifying it to obtain a part or blank is called casting. The casting process is called casting.
Casting structure design: ensure the working performance and mechanical property requirements, consider the casting process and alloy casting performance requirements on the casting structure, casting structure design is reasonable or not, has a great impact on the quality of the casting, productivity and cost.
Design of the main problems and design requirements
Box design first to consider the box parts layout and the relationship with the external parts of the box, such as lathe according to the requirements of the height, determine the shape and size of the box, in addition to the following issues should be considered:
(1) Meet strength and stiffness requirements. It is an important problem to satisfy the strength of the box parts under great stress. But for most of the box, the main index of evaluation performance is stiffness, because the stiffness of the box not only affects the normal work of the transmission parts, but also affects the working accuracy of the parts. Fast and easy automatic selection of casting parts is included.
(2) Heat dissipation performance and thermal deformation. The friction heating of the parts in the box changes the viscosity of the lubricating oil and affects the lubrication performance; The temperature rise causes the box to produce thermal deformation, especially the temperature uneven distribution of thermal deformation and thermal stress, has a great impact on the accuracy and strength of the box.
(3) Reasonable structure design. Such as the arrangement of fulcrum, reinforcement layout, opening position and connection structure design are conducive to improving the strength and stiffness of the box.
(4) Good technology. Including blank manufacturing, mechanical processing and heat treatment, assembly adjustment, installation and fixing, lifting and transportation, maintenance and repair of various aspects of the process.
⑸ Good shape, small quality.
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